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Needle Winder

  • synthesi technologies

Needle Winding Machine Is a stand-alone winding machine designed specifically for wind stators that have stator poles facing radially inwards. The introductory construction is similar in that the rotor assembly is enclosed by the stator. Synthesis Winding is the best manufacturer of Needle Winding Machine in India.

Key features and functions associated with needle winders include:
  1. Needle-like Winding Tool:Utilizes a needle or fine tool to guide the wire during the winding process. The needle allows for accurate and precise placement of the wire onto a core or form.
  2. CNC Control:Incorporates CNC (Computer Numerical Control) technology for precise and programmable control of the winding process. Enables operators to program specific parameters, including the number of turns, wire diameter, layer configurations, and other specifications.
  3. Spindle Configuration:Equipped with spindles or mandrels designed to hold the core or form around which the wire will be wound. The number and arrangement of spindles can vary based on design requirements.
  4. Wire Tension Control:Advanced tension control mechanisms ensure proper tension on the wire during the winding process. Consistent tension is crucial for achieving uniform winding and optimal electrical performance.
  5. Winding Speed Control:Adjustable and programmable winding speed accommodates different wire sizes and winding patterns. Precise control over winding speed ensures the production of coils with specific characteristics.
  6. Programmable Settings:CNC programming allows operators to input specifications, such as wire diameter, number of turns, layer configurations, and other parameters. Programmability ensures repeatability and consistency in the winding process.
  7. Wire Breakage Detection:Some machines are equipped with sensors to detect wire breakage or material jams automatically. Early detection helps prevent defects in the final product.
  8. Layer and Turn Counting:Automatic counting features ensure accurate tracking of winding layers and turns, facilitating precision in coil specifications.
  9. Direction Control:The machine allows precise control over the winding direction, contributing to the creation of coils with specific characteristics based on design requirements.
  10. Automated Core Loading and Unloading:Some machines may have automated features for loading and unloading cores or forms, reducing manual intervention and improving overall efficiency.
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