JF: With the materials at the moment, there isn’t a clear solution that allows the same performance but also makes the process sustainable. Wooden boards, for example, are still fibreglassed, super heavy and really expensive to make. No one is prepared to spend “X” amount more for a board that doesn’t perform as well as its plastic counterpart. I’m really focusing my efforts on making boards last longer and implementing new, more sustainable materials, wherever possible. It’s about trying to bridge the performance gap using the properties and materials I think will provide a viable alternative.
I do think you can still make the argument for the foam boards people learn on. Although they’re shipped from halfway across the world, they can take a punch and so many more surfs without breaking. I also like the membership model that Open Surf in St Agnes is doing. You pay a monthly fee and can try different boards made by shapers from all around the world, without paying a massive premium rate to buy your own.
MW: What new techniques are you currently trying?
JF: I’ve always had an interest in sustainable composites, it’s what I studied, so I’ve made a few boards from them in the past. More and more money has gone into the research and development of these materials and the technology is much better than when I started out. I think people are now more open to experimentation with their boards and trust that these new materials are viable. We’re not trying to reinvent the wheel but instead find different materials we can substitute that will perform well, be durable and are more sustainable. You don’t want a sustainably crafted surfboard that breaks after a month’s use or that you can’t sell to anyone because it performs so badly.
We’re predominantly focused on the deck and making that the strongest part but we’re also reinforcing the rails. Surfers don’t like their boards to lose pop as the foam squashes or they get compression marks and these new materials deal better with those issues, they also stop the boards yellowing and looking old. While the production costs are £100 more per board, it’s part of a better process and will last a lot longer.